Micromod MOD: Modcell 2050R Users Guide Manual de usuario

MODCELL 2050R User’s Guide Indicating Process Controller 2050R Model B Version 2.8 2051R Model B Version 2.8

IB-23C650INTRODUCTIONBlank Page4

IB-23C650SETUPTable 9. Ramp/Soak Profile Setup MenuStep Step DescriptionTopDisplay1Ramp/Soak Menu.UP moves to SETPTS **MENU**.DN moves to TOTALIZE **M

IB-23C650SETUPTable 9. Ramp/Soak Profile Setup MenuMiddleDisplayBottomDisplayEntry Description**MENU**None.REPEAT NOYES= Stops ramp/soak cycle after l

IB-23C650SETUPTable 9. Ramp/Soak Profile Setup MenuStep Step DescriptionTopDisplay7.1.1Segment 1 Start Value.UP or DN sets value.SCRL to advance to St

IB-23C650SETUPTable 9. Ramp/Soak Profile Setup MenuMiddleDisplayBottomDisplayEntry DescriptionSTART SP xxxxBetween ‘Local Set-point Low Limit’ and ‘Lo

IB-23C650SETUPTable 9. Ramp/Soak Profile Setup MenuStep Step DescriptionTopDisplay7.1.5Segment 1 Relay A State.UP or DN selects ON or OFF.SCRL to adva

IB-23C650SETUPTable 9. Ramp/Soak Profile Setup MenuMiddleDisplayBottomDisplayEntry DescriptionRELAY A ONOFFState of the relay during segment.RELAY B O

IB-23C650SETUPTable 9. Ramp/Soak Profile Setup MenuStep Step DescriptionTopDisplay7.10.2Segment 10 End Value.UP or DN sets value.SCRL to advance to:St

IB-23C650SETUPTable 9. Ramp/Soak Profile Setup MenuMiddleDisplayBottomDisplayEntry DescriptionEND SP xxxxBetween ‘Local Set-point Low Limit’ and ‘Loca

IB-23C650SETUPTable 9. Ramp/Soak Profile Setup MenuStep Step DescriptionTopDisplay7.10.7Segment 10 Relay C State.UP or DN selects ON or OFF.SCRL to ad

IB-23C650SETUPTable 9. Ramp/Soak Profile Setup MenuMiddleDisplayBottomDisplayEntry DescriptionRELAY C ONOFFState of the relay during segment.GUARANTD

IB-23C650INSTALLATIONINSTALLATIONGENERALRead these instructions thoroughly before starting installation. Installationpersonnel should be qualified te

IB-23C650SETUPTable 10. Integrator/Totalizer MenuStep Step DescriptionTopDisplay1Totalizer Menu.UP moves to RAMPSOAK **MENU** if ramp/soakis enabled,

IB-23C650SETUPTable 10. Integrator/Totalizer MenuMiddleDisplayBottomDisplayEntry Description**MENU**None.PRED CNT NOYES= Counts until turned off or un

IB-23C650SETUPTable 10. Integrator/Totalizer MenuStep Step DescriptionTopDisplay7Totalizer Scale Decimal Point.UP or DN sets decimal point.SCRL to adv

IB-23C650SETUPTable 10. Integrator/Totalizer MenuMiddleDisplayBottomDisplayEntry DescriptionDEC PT0.0.00.000.000Sets decimal location for scale factor

IB-23C650SETUPTable 11. Alarm Settings MenuStep Step DescriptionTopDisplay1Alarms Menu.UP moves to TOTALIZE **MENU** if totalizer is enabled, or to RA

IB-23C650SETUPTable 11. Alarm Settings MenuMiddleDisplayBottomDisplayEntry Description**MENU**None.OCCUR OF NONEDGP1DG, P1P2DG, P2P1, P2DG,P1,P2= Beep

IB-23C650SETUPTable 11. Alarm Settings MenuStep Step DescriptionTopDisplay5Priority 1 Relay Action. UP or DN selects action.SCRL to advance to:Step 6

IB-23C650SETUPTable 11. Alarm Settings MenuMiddleDisplayBottomDisplayEntry DescriptionACTION LATCHINGNO LATCH= Relay assigned to alarm will trip (deen

IB-23C650SETUPTable 11. Alarm Settings MenuStep Step DescriptionTopDisplay7.1.3Alarm 1 Priority.UP or DN selects 1 or 2.SCRL to advance to Step 7.1.4.

IB-23C650SETUPTable 11. Alarm Settings MenuMiddleDisplayBottomDisplayEntry DescriptionPRIORITY 21= Lower priority= Higher priorityHYST xxxx 0 to 1000,

IB-23C650 INTRODUCTION 6 Notes: 1. When mounting housing in panel cutout or rack and panel mounting bezel, turn retaining screws until point of

IB-23C650SETUPTable 12. Tune MenuStep Step DescriptionTopDisplay1Tune Menu.UP moves to ALARMS **MENU**.DN moves to DISPLAYS **MENU**.SCRL to begin set

IB-23C650SETUPTable 12. Tune MenuMiddleDisplayBottomDisplayEntry Description**MENU**None.NAME xxxxxxxx x= any of the following characters:Letters ‘A’

IB-23C650SETUPTable 12. Tune MenuStep Step DescriptionTopDisplay7Reset Enable.UP selects YES or DN selects NO.SCRL to advance to:Step 7.1 from YES if

IB-23C650SETUPTable 12. Tune MenuMiddleDisplayBottomDisplayEntry DescriptionENABLE YESNO= Enable integral response= Don’t enable integral response HEA

IB-23C650SETUPTable 12. Tune MenuStep Step DescriptionTopDisplay8(cont’d)Preact Value.Step 13 if A/M ratio bias is not enabled and output type is POS

IB-23C650SETUPTable 12. Tune MenuMiddleDisplayBottomDisplayEntry DescriptionRATIO xxx.xx-300.00 to 300.00Ratio value applied to remote set-point. If r

IB-23C650SETUPTable 12. Tune MenuStep Step DescriptionTopDisplay13Position Proportioning Deadband.UP or DN sets value.SCRL to advance to Step 14.POS P

IB-23C650SETUPTable 12. Tune MenuMiddleDisplayBottomDisplayEntry DescriptionDEADBAND xx.x0.0 to 50.0%Percent difference in calculated output andvalve

IB-23C650SETUPBlank Page122

IB-23C650BASIC OPERATIONBASIC OPERATIONINTRODUCTIONOperator activities related to ongoing operations are performed in theDISPLAYS MENU. Some operator

IB-23C650INSTALLATIONMOUNTINGThe controller must be installed in an approved enclosure or installed in ameans acceptable to the authority having juris

IB-23C650 INTRODUCTION 124 Alarm Light Alarm Scroll Key Loop Tag Display Tag Key Process Variable Display Manual Key Auto Key Status Dis

IB-23C650BASIC OPERATIONCONTROL KEYSThe operator control keys are:Alarm: Press to stop flashing and beeping alarm indication.Press repeatedly to view

IB-23C650BASIC OPERATIONUp (UP): Used in the configuration mode to answer promptsby toggling between YES and NO or other option,and to increment value

IB-23C650BASIC OPERATIONBottom: Lower EngineeringDisplayIndicates engineering unitvalues for output,set-point,ratio and bias as indicatedby the third

IB-23C650BASIC OPERATIONMIDDLE DISPLAYRemote: Set-point is derived from a remote location andis brought into the instrument through theremote set-poin

IB-23C650BASIC OPERATIONTotalize: The totalized count is being displayed in thelower engineering display. See operation ofTotalizer.Autotune: Autotu

IB-23C650BASIC OPERATIONBAR GRAPHSThree 50-segment bar graphs provide visual indication of process, set-pointand either output or deviation.Process Va

IB-23C650BASIC OPERATIONRESTARTPower up mode, set-point and output conditions can be defined so that at aninstrument power up condition the controller

IB-23C650BASIC OPERATIONOPERATION IN AUTOMATIC MODEThis section describes operations for local set-points, remote or multiple set-points, and A/M rati

IB-23C650BASIC OPERATIONAutomatic Operation with Remote or Multiple Set-PointsThe controller may be in either auto or manual as selected in the power

IB-23C650INSTALLATIONWIRING GUIDELINESThe power wiring connections and input/output (I/O) connections are madewith the controller installed in its ope

IB-23C650BASIC OPERATIONTo perform a set-point bumpless transfer, complete the following steps:1) With set-point displayed, press theR/L key to advan

IB-23C650BASIC OPERATIONAutomatic Operation with A/M Ratio BiasIf ratio, bias or ratio/bias was enabled in the RAT BIAS MENU, the instrumentdisplay wi

IB-23C650BASIC OPERATIONAUTO/MANUAL TRANSFERTransfer from auto to manual is accomplished by pressing the manual key.Either of the digital inputs may b

IB-23C650BASIC OPERATIONAuto/Manual Transfer for On-Off ControlIf the controller is set up for on-off control, the bumpless transfer feature doesnot a

IB-23C650BASIC OPERATIONOPERATION IN MANUALThis section describes operations for local set-points, remote or multiple set-points, and A/M ratio bias w

IB-23C650BASIC OPERATIONWhen the controller is set up for on/off control, the manual output is a timeproportioning signal. This gives the output infi

IB-23C650BASIC OPERATIONPress the scroll key to display theoutput in percent in the lowerengineering display.[OUT] appears in the third statusdisplay.

IB-23C650BASIC OPERATIONUse the following steps to prepare to switch from a local to a remote set-point:1) Press the R/L key until [REM] isdisplayed

IB-23C650BASIC OPERATIONManual Operation with A/M Ratio BiasIf ratio, bias, or ratio/bias was enabled in the RAT BIAS MENU, the instrumentdisplay will

IB-23C650BASIC OPERATIONOPERATION USING DIGITAL INPUTSDigital inputs 1 and 2 can be used to control auto/manual transfer,acknowledge alarms, start tot

IB-23C650INSTALLATIONFigure 2. Controller Power and Signal TerminationsTX PowerVolt InputRTD SrcmA Inpt +Input –mA OutputCOMTX Power 2Volt Input 2RT

IB-23C650BASIC OPERATIONIf the digital input action is configured to be REVERSE, a closed contact willbe treated as an open contact and vice versa.Not

IB-23C650BASIC OPERATION2. Select whether to lock out the front panel from making set-point transfers,whether transitions are allowed between local an

IB-23C650BASIC OPERATIONA transition in the state of either digital input (opened to closed, or closed toopened) will now cause a set-point transfer.

IB-23C650BASIC OPERATIONcombination of the four display alarms. Monitoring and acknowledging alarmsare basic operator activities. Acknowledgment of

IB-23C650BASIC OPERATIONFigure 16b. Controller Alarm Display and Relay Status Conditions (Sheet 2)Alarm Ceases beforeACKALARM AND RELAY STATUS WITH A

IB-23C650BASIC OPERATIONAlarm MessagesAn alarm is active when the process input (PROC), input 2 (INP2), controloutput (OUT), or deviation value (DEV)

IB-23C650BASIC OPERATIONWhen the alarm finally stops, the alarm indicator will go out. If there is analarm at one limit that has not been acknowledge

IB-23C650BASIC OPERATIONSTARTUPProcedures may vary from application to application, depending uponindividual requirements and controller setup. The i

IB-23C650BASIC OPERATION4. Manually adjust output of controller to bring process variable up to finalvalue. Ramping the output should be slow enough

IB-23C650TUNINGTUNINGMANUAL TUNINGThe controller response parameters: Gain (P), Integral (I), and Derivative (D)are adjustable over a wide range of v

IB-23C650INSTALLATIONPOWER CONNECTIONSWARNINGAvoid electrical shock. AC power wiring must not beconnected at the distribution panel (ac source) until

IB-23C650TUNINGTuning ProcedureThe following procedure for tuning a controller is applicable to controllers setup for P (gain), PI (gain plus integral

IB-23C650TUNINGFigure 17. Process Recovery Cycle with OptimumResponse SettingsIncreasing the gain setting increases cycle B relative to cycle A. If

IB-23C650TUNINGb. Controller with P and D responses:D = P (Minutes)8c. Controller with P, I, and D responses:I = 1.5P (Minutes)D = P (Minutes)69. Acce

IB-23C650TUNINGAUTOMATIC TUNINGAutomatic tuning (autotune) is an on-demand user activated feature whichautomatically calculates either PI or PID respo

IB-23C650TUNINGTable 13. Autotune ProcedureStep Step DescriptionTopDisplay1Displays Menu.UP moves to TUNE **MENU**.DN moves to BASE CFG **MENU**.SCRL

IB-23C650TUNINGTable 13. Autotune ProcedureMiddleDisplayBottomDisplayEntry Description**MENU**Installation and Setup Check. Installation,and Setup mu

IB-23C650TUNINGTable 13. Autotune ProcedureStep Step DescriptionTopDisplay4Autotune Activation. UP enters autotune setup.SCRL to return to Step 2.TAG

IB-23C650TUNINGTable 13. Autotune ProcedureMiddleDisplayBottomDisplayEntry DescriptionxxxProcessValueATN is displayed to indicate the Autotunepoint o

IB-23C650TUNINGTable 13. Autotune ProcedureStep Step DescriptionTopDisplay7Process High Trip-Point. UP or DN adjusts process high trip-point value.SCR

IB-23C650TUNINGTable 13. Autotune ProcedureMiddleDisplayBottomDisplayEntry DescriptionPROC HI 100Valid values are: -2997 or PROC LO+3 to 30000.Rememb

IB-23C650INSTALLATIONGROUND CONNECTIONSThe primary power ground system consists of the plant electrical ground(equipment grounding conductors). AC gr

IB-23C650TUNINGTable 13. Autotune ProcedureStep Step DescriptionTopDisplay11.1Increase Step. SCRL to Step 11.2 for a response limitedmessage.Otherwis

IB-23C650TUNINGTable 13. Autotune ProcedureMiddleDisplayBottomDisplayEntry DescriptionINCREASE STEP SIZThe ratio of process oscillation to hysteresisv

IB-23C650TUNINGAutotune CompletionAutotune will generally result in successful calculation of tuning constants.When a completely successful autotune c

IB-23C650TUNINGCancellation During ExecutionPress the manual key to cancel the autotune cycle during execution by thecontroller. This will prevent co

IB-23C650TUNINGBlank Page168

IB-23C650RAMP/SOAK OPERATIONRAMP/SOAK OPERATIONDESCRIPTION OF RAMP/SOAK PROFILEThe Ramp/Soak Profile option complements any type of controlimplementat

IB-23C650RAMP/SOAK OPERATIONFigure 19. Typical Six-Segment Ramp/Soak Profile170

IB-23C650RAMP/SOAK OPERATIONOPERATION IN AUTOMATICThe ramp/soak sequence is initiated and monitored in the DISPLAYS MENUwhere the instrument display a

IB-23C650RAMP/SOAK OPERATIONAfter selecting RUN or HOLD at the beginning of the ramp/soak displaysequence, scrolling accesses the segment status displ

IB-23C650RAMP/SOAK OPERATIONIf the [SKIP] or [RESET] prompts do not appear, a password has beenconfigured in the BASE CFG MENU and is required to acce

IB-23C650INSTALLATIONThe combination device suppresses transients and effectively reducesother noise forms such as electromagnetic (EMI) and radio fre

IB-23C650RAMP/SOAK OPERATION• If the skipped segment is the last segment in the profile and the cycle isconfigured to repeat, the skip returns the pro

IB-23C650RAMP/SOAK OPERATIONRamp or Soak HysteresisThe hysteresis function provides for setting up a band of process variablevalues relative to the se

IB-23C650RAMP/SOAK OPERATIONmanual set-point is not at the same value as the ramp/soak profile set-point(the ramp/soak profile is paused at its curren

IB-23C650TOTALIZER OPERATIONTOTALIZER OPERATIONDESCRIPTION OF INTEGRATION/TOTALIZATION FUNCTIONThe integrator/totalizer provides the capability to int

IB-23C650TOTALIZER OPERATION• Scale FactorThis feature allows custom scaling of the totalized value. The reciprocalof the entered value (0.001 to 300

IB-23C650TOTALIZER OPERATIONPreset ValueThe preset value is the number from which the totalizer starts counting after awrap or when the totalizer was

IB-23C650TOTALIZER OPERATIONEXAMPLES OF TOTALIZER COUNT FACTORSThere are three configurable factors that affect what one totalized count equalsin actu

IB-23C650TOTALIZER OPERATION Table 14. Examples of Totalizer Count Factors ActualFlow at100%ConfiguredEngineeringUnits(Note 1)Scale(Disp.Mult.)Confi

IB-23C650TOTALIZER OPERATION2.) Configured scale factors are 0.001 to 30000. The unscaled total is dividedby the configured scale factor to get the s

IB-23C650RATIO BIAS CONTROLRATIO BIAS CONTROLRATIO BIAS CONTROLLERRatio bias control systems maintain two or more process variables at apredetermined

IB-23C650INSTALLATIONPROCESS INPUT SIGNAL CONNECTIONSProcess input connections are shown as follows: • Thermocouple Inputs - see Figure 3• RTD Inputs

IB-23C650RATIO BIAS CONTROLThe independent (wild) flow changes from time to time, and in order tomaintain the correct proportions of the blend the oth

IB-23C650RATIO BIAS CONTROLcorrect ratio value. When the streams do not have the same flow range, thevariables must be expressed in engineering units

IB-23C650RATIO BIAS CONTROLFigure 22. Effect of Ratio Adjustment in an Inverse Ratio Control SystemFigure 23. Effect of Bias Adjustment on a Ratio R

IB-23C650RATIO BIAS CONTROLA/M RATIO BIAS STATIONThe A/M ratio bias station applies a ratio or bias to the process input. Theoutput of the station is

IB-23C650RATIO BIAS CONTROLA typical A/M Ratio Station application where a plant master steam flowcontroller provides an input to two boiler masters (

IB-23C650RATIO BIAS CONTROLInstrument Set-upTo implement an A/M Ratio Bias Station, enter into the BASE CFG **MENU**, Table 1, and enable A/M Ratio Bi

IB-23C650RATIO BIAS CONTROLBlank Page190

IB-23C650TIME PROPORTIONING CONTROLTIME PROPORTIONING CONTROLDESCRIPTIONTime proportioning control permits PID control to be used in applicationswhere

IB-23C650TIME PROPORTIONING CONTROLFigure 26. Output Relay Duty Cycle for Time Proportioning ControlPID Output% of SpanCycle Time10 SecondsS-1107-41B

IB-23C650CURRENT PROPORTIONING CONTROLCURRENT PROPORTIONING CONTROLDESCRIPTIONThe controller provides an adjustable dc current output signal for curre

MicroMod Automation, Inc. The Company MicroMod Automation is dedicated to improving customer efficiency by providing the most cost-effective, applica

IB-23C650INSTALLATIONFigure 3. Thermocouple Input ConnectionsGROUNDED++ –THERMOCOUPLE INPUT Twisted or ShieldedPair ThermocoupleWireThermocoupleUNGR

IB-23C650CURRENT PROPORTIONING CONTROLblank page194

IB-23C650DUAL OUTPUT CONTROLDUAL OUTPUT (HEAT/COOL) CONTROLDESCRIPTIONThe controller can provide dual output (heat/cool) control with each of thethree

IB-23C650DUAL OUTPUT CONTROLFigure 27. Dual Output (Heat/Cool) Output TransitionTransitionBandwidth75%Cool Output100%or CoolHighLimit100%or HeatHigh

IB-23C650ON/OFF CONTROLON/OFF CONTROLDESCRIPTIONThe on/off output calculation diagram is shown in Figure 29. The local set-point adjustment is made u

IB-23C650ON/OFF CONTROLFigure 29. On/Off Output CalculationProcessOutputSwitchCalcu-latedOutputManualAutoS-1107-265(1)On/OffControlAlgorithmActiveSet

IB-23C650POSITION PROPORTIONING CONTROLPOSITIONING PROPORTIONING CONTROLDESCRIPTIONPositioning proportioning control permits PID control to be used in

IB-23C650POSITION PROPORTIONING CONTROLReasonable values for Position Proportioning Deadband and Preact can bedetermined using the following procedure

IB-23C650DIAGNOSTICSDIAGNOSTICSINPUT FAILURE AND POWER FAILURE DETECTIONThe fault detection level for volt inputs is determined by the percent of volt

IB-23C650DIAGNOSTICSconditions using the UP key. Input Failure Messages• [OPEN TC1 (2)] Open Thermocouple 1 (or 2) (upscale burnout)• [HIGH TC1 (2)]

IB-23C650DIAGNOSTICSThe following messages may indicate a failure of a component. If themessage is temporary, the cause may be some other electrical

IB-23C650INSTALLATIONFigure 4. RTD Input Connectionst°NoteRTD INPUTt°2-WIRE RTDShield3-WIRE RTDShieldNote: 4-Wire RTD connectedsame as 3-wire RTDwith

IB-23C650DIAGNOSTICS Problem Possible Cause ActionNo display a. No power to controller.b. Controller not fullyseated in housing.c. Incorrect powerconn

IB-23C650CALIBRATION DATACALIBRATION DATAINTRODUCTIONThe 2050R base controller (main board) is factory calibrated and does notrequire calibration data

IB-23C650CALIBRATION DATATable 15. Main/Option Board Calibration (Base Configuration Menu)Step Step DescriptionTopDisplay16Main Board Calibration.UP

IB-23C650CALIBRATION DATATable 15. Main/Option Board Calibration (Base Configuration Menu)MiddleDisplayBottomDisplayEntry DescriptionCALIBRATNOTE:

IB-23C650CALIBRATION DATATable 15. Main/Option Board Calibration (Base Configuration Menu)Step Step DescriptionTopDisplay16.3Process Input Ma. Resis

IB-23C650CALIBRATION DATATable 15. Main/Option Board Calibration (Base Configuration Menu)MiddleDisplayBottomDisplayEntry DescriptionMR RATIO xxxxx

IB-23C650CALIBRATION DATATable 15. Main/Option Board Calibration (Base Configuration Menu)Step Step DescriptionTopDisplay17Option Board Calibration.

IB-23C650CALIBRATION DATATable 15. Main/Option Board Calibration (Base Configuration Menu)MiddleDisplayBottomDisplayEntry DescriptionCALIBRATNOTE:

IB-23C650CALIBRATION DATATable 15. Main/Option Board Calibration (Base Configuration Menu)Step Step DescriptionTopDisplay17.3Input 2 Ma. Resistance

IB-23C650CALIBRATION DATATable 15. Main/Option Board Calibration (Base Configuration Menu)MiddleDisplayBottomDisplayEntry DescriptionMR RATIO xxxxx

IB-23C650INSTALLATIONFigure 5. 2- Wire Milliampere Input Connections External PowerSupplyMILLIAMPERE INPUT - 2-WIRE TRANSMITTERShield to be left un

IB-23C650PARTS AND MAINTENANCEPARTS AND MAINTENANCEPARTS AVAILABILITYThe MODCELL 2050 Controller parts available for purchase are:• Termination Assemb

IB-23C650RECORD OF DATABASEDESCRIPTIONThis section provides tables of the database fields for planning and recordingyour configuration entries via the

IB-23C650Data Base RecordTopDisplayMiddleDisplayBot. Disp.EntryTopDisplayMiddleDisplayBot. Disp.EntryBASE CFG **MENU** * BRD CALIBRATMAIN PWR FREQ DEF

IB-23C650Data Base RecordTopDisplayMiddleDisplayBot. Disp.EntryTopDisplayMiddleDisplayBot. Disp.EntryRIGHT BAR DI SETPT SEL LISTDEV BAR FULL SCL MA. O

IB-23C650Data Base RecordTopDisplayMiddleDisplayBot. Disp.EntryTopDisplayMiddleDisplayBot. Disp.EntryRAT BIAS **MENU** SETPT 3 LO LIMITRAT BIAS TYPE S

IB-23C650100Data Base RecordTopDisplayMiddleDisplayBot. Disp.EntryTopDisplayMiddleDisplayBot. Disp.EntryRAMPSOAK **MENU** SEG * SETUP See BelowRAMPSOA

IB-23C650Data Base RecordTopDisplayMiddleDisplayBot. Disp.EntryTopDisplayMiddleDisplayBot. Disp.EntryALARMS **MENU** ALARM 4 PRIORITYBEEP ON OCCUR OF

The Company’s policy is one of continuous product improvement and the rightis reserved to modify the information contained

IB-23C650INSTALLATIONFigure 6. Non 2-Wire Milliampere Input Connections Note: Non 2-Wire Transmitter may also be ungrounded. MILLIAMPERE INPUT - N

IB-23C650INSTALLATIONFigure 7. Voltage Input Connections VOLT INPUTGROUNDEDShield to be left un-connected at this end.VSource– + GUNGROUNDEDVSource–

IB-23C650INSTALLATIONFigure 8. Millivolt Input ConnectionsShield to be left uncon-nected at this end.Note: Terminals 12 & 13must be wiredtogether

IB-23C650INSTALLATIONFigure 9. Digital Input Connections 1.2KTo Micro-processor4.5KSame as#31Note: External devicesinks current. CONTROLLER+5VDIGITA

IB-23C650INSTALLATIONPOSITION FEEDBACK (SLIDEWIRE) INPUTFigure 10. Motorized Valve and Slidewire ConnectionsWiperCloseOpenInst.ACPowerAutoFwdRevNote:

IB-23C650INSTALLATIONOUTPUT SIGNAL CONNECTIONSOutput connections are shown as follows:• mA Outputs - see Figure 11• Voltage Outputs - see Figure 12• R

IB-23C650INSTALLATIONMILLIAMPERE OUTPUTFigure 11. Milliampere Output Connections –+Output LoadMilliampere Output specifications are: Range: 0 to 54

IB-23C650CONTENTS CONTENTSPageIntroductionFeatures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1Description . . . . . . . . .

IB-23C650INSTALLATIONVOLT OUTPUT (0 to 10 Volts dc)Figure 12. Voltage Output Connections –+Output ReceiverPrecision Dropping Resistor Typical Val

IB-23C650INSTALLATIONDIGITAL OUTPUTFigure 13. Digital Output Connections+ –OutputLoadExternalPower SupplyCONTROLLERNONCNote: Connections shown are f

IB-23C650INSTALLATIONBlank Page26

IB-23C650SETUPSETUPCAUTIONBe sure the process can be maintained in safe conditions before turning oncontroller power. The controller may not be prope

IB-23C650SETUPSETUP FUNCTIONSFor ease of use, the firmware has been divided into functional groups. Thefirst group is for daily continuing operation,

IB-23C650SETUPDISPLAYS **MENU**Displays MenuBASE CFG **MENU**Base Configuration MenuINPUTS **MENU**Inputs MenuDIG INPT **MENU**Digital Inputs MenuMA.

IB-23C650SETUPTable 1. Base ConfigurationStep Step DescriptionTopDisplay1Base Configuration Menu.UP moves to DISPLAYS **MENU**. DN moves to INPUTS *

IB-23C650SETUPTable 1. Base ConfigurationMiddleDisplayBottomDisplayEntry Description**MENU**None.FREQ 60 HERTZ50 HERTZOptimize input line frequency

IB-23C650SETUPTable 1. Base ConfigurationStep Step DescriptionTopDisplay3.2.1(cont’d)Process Calibration Correction. 4 Input 2 Enable. (Requires Op

IB-23C650SETUPTable 1. Base ConfigurationMiddleDisplayBottomDisplayEntry Description3. Be sure that any length of thermocoupleextension wire or RTD

IB-23C650CONTENTSCONTENTS (Cont’d)PageEngineering Displays . . . . . . . . . . . . . . . . . . . . . . . . . 126Status Displays . . . . . . . . . . .

IB-23C650SETUPTable 1. Base ConfigurationStep Step DescriptionTopDisplay4.1.2.1Input 2 Calibration Correction. UP or DN sets correction temperature.

IB-23C650SETUPTable 1. Base ConfigurationMiddleDisplayBottomDisplayEntry Descriptionxxx.x xx.xWhere xxx.x = input 2 temperature and xx.x= temperatu

IB-23C650SETUPTable 1. Base ConfigurationStep Step DescriptionTopDisplay5.4Cool Band Output Action. UP or DN selects cool band output action. SCRL

IB-23C650SETUPTable 1. Base ConfigurationMiddleDisplayBottomDisplayEntry DescriptionACTION DIRECTREVERSE= relay output is open or mA output #2 isMA

IB-23C650SETUPTable 1. Base ConfigurationStep Step DescriptionTopDisplay5.5.5Repeat Calibration. UP selects YES or DN selects NO. SCRL advances to:

IB-23C650SETUPTable 1. Base ConfigurationMiddleDisplayBottomDisplayEntry DescriptionCALIBRAT NOYES= Don’t repeat the procedure.= Repeat the calibra

IB-23C650SETUPTable 1. Base ConfigurationStep Step DescriptionTopDisplay11Totalizer Enable. UP selects YES or DN selects NO. SCRL advances to Step

IB-23C650SETUPTable 1. Base ConfigurationMiddleDisplayBottomDisplayEntry DescriptionENABLE NOYES= Don’t allow TOTALIZE **MENU** setup orTOT variabl

IB-23C650SETUPTable 1. Base ConfigurationStep Step DescriptionTopDisplay16Main Board Calibration Data.UP begins calibration. See Calibration Datasec

IB-23C650SETUPTable 1. Base ConfigurationMiddleDisplayBottomDisplayEntry DescriptionCALIBRATEntry point for main board calibration. SeeCalibration

IB-23C650CONTENTSCONTENTS (Cont’d)PageDiagnosticsInput Failure and Power Failure Detection . . . . . . . . . . 201Diagnostic Messages . . . . . . . .

IB-23C650SETUPTable 1. Base ConfigurationStep Step DescriptionTopDisplay18.2Configuration has Changed. SCRL advances to Step 19. CONFIG 19 Lock con

IB-23C650SETUPTable 1. Base ConfigurationMiddleDisplayBottomDisplayEntry DescriptionCHANGEDThis is just a reminder that the instrumentneeds to be r

IB-23C650SETUPTable 2. Input Setup MenuStep Step DescriptionTopDisplay1Inputs Menu.UP moves to BASE CFG **MENU**.DN moves to DIG INPT **MENU**.SCRL t

IB-23C650SETUPTable 2. Input Setup MenuMiddleDisplayBottomDisplayEntry Description**MENU**None.POINT 0.0.00.000.000= Display units= Display tenths= D

IB-23C650SETUPTable 2. Input Setup MenuStep Step DescriptionTopDisplay3.4Process Input Linearization Type.UP or DN selects type.SCRL to advance to St

IB-23C650SETUPTable 2. Input Setup MenuMiddleDisplayBottomDisplayEntry DescriptionLIN TYPE NONESQR ROOTUNITS HI xxxx–3000 to 30000 for mV, V, mA, and

IB-23C650SETUPTable 2. Input Setup MenuStep Step DescriptionTopDisplay3.6Process Input Engineering Units, Low. UP or DN sets engineering units.SCRL

IB-23C650SETUPTable 2. Input Setup MenuMiddleDisplayBottomDisplayEntry DescriptionUNITS LO xxxx–3000 to 30000Note: Fixed at 0 when process inputlinea

IB-23C650SETUPTable 2. Input Setup MenuStep Step DescriptionTopDisplay3.10Recovery Option. UP or DN selects option.SCRL to advance to:Step 4 if inpu

IB-23C650SETUPTable 2. Input Setup MenuMiddleDisplayBottomDisplayEntry DescriptionOPTION MANUALLAST= Makes instrument return to the manualmode after

IB-23C650CONTENTSILLUSTRATIONS (Cont’d) Figure Page21 Effect of Ratio Adjustment in a Direct Ratio Control System . . . . . . . . . . . . . . . . .

IB-23C650SETUPTable 2. Input Setup MenuStep Step DescriptionTopDisplay4.5Input 2 Engineering Units, High. UP or DN sets engineering units.SCRL to ad

IB-23C650SETUPTable 2. Input Setup MenuMiddleDisplayBottomDisplayEntry DescriptionUNITS HI xxxx–3000 to 30000 for mV, V, mA, and slidewire (minimum s

IB-23C650SETUPTable 2. Input Setup MenuStep Step DescriptionTopDisplay4.7Input 2 Fault Action. UP or DN selects action.SCRL to advance to: Step 4.8

IB-23C650SETUPTable 2. Input Setup MenuMiddleDisplayBottomDisplayEntry DescriptionACTIONNONELOCALNONEHOLD POSCLSD POSOPEN POSOutput type is NOT Posi

IB-23C650SETUPTable 2. Input Setup MenuStep Step DescriptionTopDisplay5Engineering Units Label. UP to begin label entry.SCRL to advance to Step 6.1.

IB-23C650SETUPTable 2. Input Setup MenuMiddleDisplayBottomDisplayEntry DescriptionLABEL xxxWhere x = any of the characters listed underTag Name in th

IB-23C650SETUPTable 3. Digital Input Setup MenuStep Step DescriptionTopDisplay1Digital Input Menu.UP moves to INPUTS **MENU**.DN moves to MA. OUTP **M

IB-23C650SETUPTable 3. Digital Input Setup MenuMiddleDisplayBottomDisplayEntry Description**MENU**None.INPUT 1 None.FUNCTION NONEAUTO/MANALRM ACKTOTAL

IB-23C650SETUPTable 3. Digital Input Setup MenuStep Step DescriptionTopDisplay2.1.3Manual to Auto Transition Allowed. UP or DN selects YES or NO.SCRL

IB-23C650SETUPTable 3. Digital Input Setup MenuMiddleDisplayBottomDisplayEntry DescriptionALLOWED NOYES= Allows digital input to switch control modeon

IB-23C650INTRODUCTIONINTRODUCTIONFEATURES• Isolated universal process and remote set-point input• Four internal set-points• No jumpers required to def

IB-23C650SETUPTable 3. Digital Input Setup MenuStep Step DescriptionTopDisplay2.1.7Totalizer Command Lockout. UP or DN selects YES or NO.SCRL to adva

IB-23C650SETUPTable 3. Digital Input Setup MenuMiddleDisplayBottomDisplayEntry DescriptionLOCKOUT YESNO= Locks out the front panel totalizercommands i

IB-23C650SETUPTable 3. Digital Input Setup MenuStep Step DescriptionTopDisplay3.1Digital Input 2 Function.UP or DN selects function.SCRL to advance to

IB-23C650SETUPTable 3. Digital Input Setup MenuMiddleDisplayBottomDisplayEntry DescriptionFUNCTION NONEAUTO/MANALRM ACKTOTALIZERAMPSOAKSETP SELOUTP TR

IB-23C650SETUPTable 3. Digital Input Setup MenuStep Step DescriptionTopDisplay3.1.5Ramp/Soak Digital Input 2 Command Lockout. UP or DN selects YES or

IB-23C650SETUPTable 3. Digital Input Setup MenuMiddleDisplayBottomDisplayEntry DescriptionLOCKOUT YESNO= Locks out the front panel ramp/soakcommands i

IB-23C650SETUPTable 3. Digital Input Setup MenuStep Step DescriptionTopDisplay3.1.9Local to Remote Transition Allowed. UP or DN selects YES or NO.SCR

IB-23C650SETUPTable 3. Digital Input Setup MenuMiddleDisplayBottomDisplayEntry DescriptionALLOWED NOYES= Digital input transition selects any set-poin

IB-23C650SETUPTable 4. Milliamp Output Setup MenuStep Step DescriptionTopDisplay1Milliamp Output Menu.UP moves to DIG INPT **MENU**.DN moves to RELAYS

IB-23C650SETUPTable 4. Milliamp Output Setup MenuMiddleDisplayBottomDisplayEntry Description**MENU**None.MA. HIGH xx.x 01.0 to 54.0 mA dcThe current p

IB-23C650INTRODUCTIONRanging of the RTD and Thermocouple is automatic. The process input isisolated from the rest of the instrument. A 24V dc transm

IB-23C650SETUPTable 4. Milliamp Output Setup MenuStep Step DescriptionTopDisplay9.1Fixed Output Value.UP or DN sets fixed initial power up output valu

IB-23C650SETUPTable 4. Milliamp Output Setup MenuMiddleDisplayBottomDisplayEntry DescriptionUP OUTPT xx.x–8.0 to 110.0. Limited by output high and lo

IB-23C650SETUPTable 5. Output Relays Setup MenuStep Step DescriptionTopDisplay1Output Relays Menu.UP moves to MA. OUTP **MENU**.DN moves to RAT BIAS *

IB-23C650SETUPTable 5. Output Relays Setup MenuMiddleDisplayBottomDisplayEntry Description**MENU**None.SETUP None.FUNCTION NONEALARMSTOTALIZERAMPSOAKR

IB-23C650SETUPTable 5. Output Relays Setup MenuStep Step DescriptionTopDisplay3.1.1Relay B Alarm Trip Action.UP or DN selects alarm combination.SCRL t

IB-23C650SETUPTable 5. Output Relays Setup MenuMiddleDisplayBottomDisplayEntry DescriptionTRIP ACT 1234•••123415 possible combinations of the four dis

IB-23C650SETUPTable 6. RS-485 Setup MenuStep Step DescriptionTopDisplay1RS-485 Menu. (requires option board)UP moves to RELAYS **MENU**.DN moves to R

IB-23C650SETUPTable 6. RS-485 Setup MenuMiddleDisplayBottomDisplayEntry Description**MENU**None.81

IB-23C650SETUPTable 7. Auto/Manual Ratio Bias Setup MenuStep Step DescriptionTopDisplay1A/M Ratio Bias Menu.UP moves to RELAYS **MENU**.DN moves to TO

IB-23C650SETUPTable 7. Auto/Manual Ratio Bias Setup MenuMiddleDisplayBottomDisplayEntry Description**MENU**None.TYPE RATIOBIASRAT BIAS= Ratio only sta

IB-23C650 INTRODUCTION 3 Data Plate

IB-23C650SETUPTable 7. Auto/Manual Ratio Bias Setup MenuStep Step DescriptionTopDisplay7Ratio Source for Ratio and Bias Type.UP or DN selects source.S

IB-23C650SETUPTable 7. Auto/Manual Ratio Bias Setup MenuMiddleDisplayBottomDisplayEntry DescriptionSOURCE LOCALREMOTEInitial value can be set in "

IB-23C650SETUPTable 8. Set-Point Setup MenuStep Step DescriptionTopDisplay1Set-Point Menu.UP moves to RELAYS **MENU**.DN moves to RAMPSOAK **MENU** if

IB-23C650SETUPTable 8. Set-Point Setup MenuMiddleDisplayBottomDisplayEntry Description**MENU**None.None.FIXED NOYES= Allows changes in Displays menu=

IB-23C650SETUPTable 8. Set-Point Setup MenuStep Step DescriptionTopDisplay3.4Local Set-Point 2 Low Limit.UP or DN sets value.SCRL to advance to Step 3

IB-23C650SETUPTable 8. Set-Point Setup MenuMiddleDisplayBottomDisplayEntry DescriptionLO LIMIT xxxx–3000 to high limitINIT VAL xxxx Low limit to high

IB-23C650SETUPTable 8. Set-Point Setup MenuStep Step DescriptionTopDisplay5.2Local Set-Point 4 Fixed.UP or DN selects YES or NO.SCRL to advance to Ste

IB-23C650SETUPTable 8. Set-Point Setup MenuMiddleDisplayBottomDisplayEntry DescriptionFIXED NOYES= Allows changes in Displays menu= This local set-poi

IB-23C650SETUPTable 8. Set-Point Setup MenuStep Step DescriptionTopDisplay6.1Input 2 is Missing.This warning will time out in 1 second and return to s

IB-23C650SETUPTable 8. Set-Point Setup MenuMiddleDisplayBottomDisplayEntry DescriptionMISSING REM SETPNone.UP SETPT xxxx –3000 to 30000, within local