Micromod MOD: 30ML Operation and Template Setup Manual de usuario Pagina 1

MOD 30ML™ Multiloop Controller Operation General Operation and Setup using 1800R MOD 30ML™ Identity Module (Version 2)

MOD 30ML Operation INTRODUCTION 1-4 1.4 VERSION IDENTIFICATION To verify the version level of the instrument, check the version number marked on t

MOD 30ML Operation SETUP 2-1 2 SETUP ! CAUTION Be sure the process can be maintained in a safe condition before turning on instrument power. The i

MOD 30ML Operation SETUP 2-2 3. Press the alarm key to get the list of unacknowledged and active acknowledged alarms and diagnostics (Appendix A

MOD 30ML Operation SETUP 2-3 2.3.2 UPLOAD From Main Database to Memory Module Follow this procedure to store a database to a memory module. 1. S

MOD 30ML Operation SETUP 2-4 Table 1. Device Status Step Step Description Line 1 Line 2 Line 6 Entry Description 1 Device Status ∇ moves do

MOD 30ML Operation SETUP 2-5 Table 1. Device Status (Cont’d) Step Step Description Line 1 Line 2 Line 6 Entry Description 1C4 Reset Command

MOD 30ML Operation SETUP 2-6 Table 1. Device Status (Cont’d) Step Step Description Line 1 Line 2 Line 6 Entry Description 1D10 Scan 1 Maximu

MOD 30ML Operation SETUP 2-7 Table 2. Device Setup (Cont’d) Step Step Description Line 1 Line 2 Line 6 Entry Description 2A Setup Built-in Co

MOD 30ML Operation SETUP 2-8 Table 3. Device I/O Status Step Step Description Line 1 Line 2 Line 6 Entry Description 3 Device I/O ∇ moves d

MOD 30ML Operation SETUP 2-9 Table 4. Device Events Step Step Description Line 1 Line 2 Line 6 Entry Description 4 Device Events (Entry) ∇

MicroMod Automation, Inc. The Company MicroMod Automation is dedicated to improving customer efficiency by providing the most cost-effective, applic

MOD 30ML Operation SETUP 2-10 2.5 TEMPLATE SETUP The general procedure for working with a new template configuration is to load defaults, edit syste

MOD 30ML Operation SETUP 2-11 Table 6. Template Configuration (Cont’d) Step Step Description Line 1 Line 2 Line 6 Entry Description 6C Instal

MOD 30ML Operation SETUP 2-12 Table 7. System Template Configuration (Cont’d) Step Step Description Line 1 Line 2 Line 6 Entry Description 7C

MOD 30ML Operation SETUP 2-13 Table 7. System Template Configuration (Cont’d) Step Step Description Line 1 Line 2 Line 6 Entry Description 7D1

MOD 30ML Operation SETUP 2-14 Table 8. User Compound Template Configuration (Cont’d) Step Step Description Line 1 Line 2 Line 6 Entry Descript

MOD 30ML Operation SETUP 2-15 Table 8. User Compound Template Configuration (Cont’d) Step Step Description Line 1 Line 2 Line 6 Entry Descript

MOD 30ML Operation SETUP 2-16 Table 8. User Compound Template Configuration (Cont’d) Step Step Description Line 1 Line 2 Line 6 Entry Descript

MOD 30ML Operation SETUP 2-17 Table 8. User Compound Template Configuration (Cont’d) Step Step Description Line 1 Line 2 Line 6 Entry Descript

MOD 30ML Operation SETUP 2-18 Table 8. User Compound Template Configuration (Cont’d) Step Step Description Line 1 Line 2 Line 6 Entry Descript

MOD 30ML Operation SETUP 2-19 Table 8. User Compound Template Configuration (Cont’d) Step Step Description Line 1 Line 2 Line 6 Entry Descript

MOD 30ML Operation CONTENTS iCONTENTS Page SECTION 1 - INTRODUCTION 1.1 FEATURES...

MOD 30ML Operation SETUP 2-20 Table 8. User Compound Template Configuration (Cont’d) Step Step Description Line 1 Line 2 Line 6 Entry Descript

MOD 30ML Operation SETUP 2-21 Table 8. User Compound Template Configuration (Cont’d) Step Step Description Line 1 Line 2 Line 6 Entry Descript

MOD 30ML Operation SETUP 2-22

MOD 30ML Multiloop Controller OPERATION 3-1 3 OPERATION 3.1 INTRODUCTION * NOTE: The operating information and instructions in this section a

MOD 30ML Multiloop Controller OPERATION 3-2 Alarm Light Alarm Scroll Key Loop Tag Display Tag Key Process Variable Display Manual Key

MOD 30ML Multiloop Controller OPERATION 3-3 3.3 CONTROL KEYS The operator control keys are: Alarm: Press to access the alarm displays. Press r

MOD 30ML Multiloop Controller OPERATION 3-4 The Line 1, Line 2, and Line 6 displays are composed of eight character locations, each location having

MOD 30ML Multiloop Controller OPERATION 3-5 Unacknowledged with Bad Quality: An unacknowledged alarm is present and the alarm input has bad quality

MOD 30ML Multiloop Controller OPERATION 3-6 3.4.4 Line 5 Displays This is the 3-character status display located next to the scroll key. Outp

MOD 30ML Multiloop Controller OPERATION 3-7 3.4.5 Line 6 Display This is the 8-character display at the bottom of the front panel. Line 6: Ind

MOD 30ML Operation CONTENTS iiCONTENTS (Cont’d) Page 3.13 ALARMS...

MOD 30ML Multiloop Controller OPERATION 3-8 3.7 UP / DOWN KEY OPERATION 3.7.1 Ramping The Up (∆) and Down (∇) keys are used to ramp variables

MOD 30ML Multiloop Controller OPERATION 3-9 3.8 SELECTING A CONTROL LOOP FOR DISPLAY The instrument can contain as many as eight control loops. E

MOD 30ML Multiloop Controller OPERATION 3-10 3.9.1 Single Loop Automatic Operation with Local Set-Point When a control loop is configured for s

MOD 30ML Multiloop Controller OPERATION 3-11 3.9.2 Single Loop Automatic Operation with Remote Set-Point When a control loop is configured for si

MOD 30ML Multiloop Controller OPERATION 3-12 3.9.3 Single Loop Automatic Operation with Ratio and Bias A set-point bumpless transfer is possible

MOD 30ML Multiloop Controller OPERATION 3-13 3.9.4 Single Loop Automatic Operation with Feedforward Feedforward control is a strategy used to com

MOD 30ML Multiloop Controller OPERATION 3-14 3.10 SINGLE LOOP AUTO/MANUAL TRANSFER This section describes the operations required in transferrin

MOD 30ML Multiloop Controller OPERATION 3-15 Transfers In A Loop with Automatic Reset When the control algorithm has reset (integral) response, tran

MOD 30ML Multiloop Controller OPERATION 3-16 3.11 SINGLE LOOP OPERATION IN MANUAL This section describes operations when a control loop is in man

MOD 30ML Multiloop Controller OPERATION 3-17 3.12 CASCADE OPERATION A cascade control system is a multiple-loop system where the primary variable

MOD 30ML Operation CONTENTS iiiILLUSTRATIONS Figure Page 2-1 Display Resources ...

MOD 30ML Multiloop Controller OPERATION 3-18 It may also be desirable for the set-point of the master to track the master process variable. This de

MOD 30ML Multiloop Controller OPERATION 3-19 3.13 ALARMS Alarm conditions are indicated on the front panel visually by an alarm light and audibly

MOD 30ML Multiloop Controller OPERATION 3-20 3.13.3 Monitoring and Acknowledging Alarms A dedicated alarm display provides data on each unacknowl

MOD 30ML Multiloop Controller OPERATION 3-21 Input Variable Alarm Display [PV] indicates that this display applies to the process input variable.

MOD 30ML Multiloop Controller OPERATION 3-22 Set/Process Deviation Alarm Display [DEV] indicates that this display applies to set-point/process de

MOD 30ML Multiloop Controller OPERATION 3-23 Data Quality and Input Variable Alarm Display [PV] indicates that this display applies to the process

MOD 30ML Multiloop Controller OPERATION 3-24 3.13.4 Alarm Display Viewing Sequence When the alarm scroll key is pressed to initiate viewing of th

MOD 30ML Multiloop Controller OPERATION 3-25 3.14 TUNING A series of tuning displays can be accessed directly from the runtime displays. These displ

MOD 30ML Multiloop Controller OPERATION 3-26 3.14.2 Alarm Parameters The alarm tuning sequence is accessed from the runtime display. Enter the tun

MOD 30ML Multiloop Controller OPERATION 3-27 3.14.3 Control Parameters The control tuning sequence is accessed from the runtime display. Enter the

MOD 30ML Operation CONTENTS iv

MOD 30ML Multiloop Controller OPERATION 3-28 5. Tune the configured control parameters using the front panel keys as shown in the illustration. Th

MOD 30ML Multiloop Controller OPERATION 3-29 3.15 STARTUP Procedures may vary from application to application, depending upon individual requirement

MOD 30ML Multiloop Controller OPERATION 3-30 5. Manually adjust control output to bring process variable to required value. Ramping the output sho

MOD 30ML Operation APPENDIX A - EVENT CODES A-1 APPENDIX A - EVENT CODES AND TRANSITIONS A.1 EVENT TRANSITIONS Table A-1 lists the event transitio

MOD 30ML Operation APPENDIX A - EVENT CODES A-2 Table A-2. Event Codes, Description and Action Block Type Codes Full Message Text Description/Acti

MOD 30ML Operation APPENDIX A - EVENT CODES A-3 Table A-2. Event Codes, Description and Action (Cont’d) Block Type Codes Full Message Text Descrip

MOD 30ML Operation APPENDIX A - EVENT CODES A-4 Table A-2. Event Codes, Description and Action (Cont’d) Block Type Codes Full Message Text Descrip

MOD 30ML Operation APPENDIX A - EVENT CODES A-5 Table A-2. Event Codes, Description and Action (Cont’d) Block Type Codes Full Message Text Descrip

MOD 30ML Operation APPENDIX A - EVENT CODES A-6 Table A-2. Event Codes, Description and Action Block Type Codes Full Message Text Description/Acti

MOD 30ML Operation APPENDIX A - EVENT CODES A-7 Table A-2. Event Codes, Description and Action (Cont’d) Block Type Codes Full Message Text Descrip

MOD 30ML Operation INTRODUCTION 1-1 1 INTRODUCTION 1.1 FEATURES The following features are included with the basic instrument: • Built-in singl

MOD 30ML Operation APPENDIX A - EVENT CODES A-8 Block Type Codes Full Message Text Description/Action IF 21 EPROM CHECKSUM FAULT When the instr

MOD 30ML Operation APPENDIX A - EVENT CODES A-9 Table A-2. Event Codes, Description and Action (Cont’d) Block Type Codes Full Message Text Descrip

MOD 30ML Operation APPENDIX A - EVENT CODES A-10 Table A-2. Event Codes, Description and Action Block Type Codes Full Message Text Description/Act

MOD 30ML Operation APPENDIX A - EVENT CODES A-11 Table A-2. Event Codes, Description and Action Block Type Codes Full Message Text Description/Act

MOD 30ML Operation APPENDIX A - EVENT CODES A-12 Table A-2. Event Codes, Description and Action (Cont’d) Block Type Codes Full Message Text Descri

MOD 30ML Operation APPENDIX A - EVENT CODES A-13 Table A-2. Event Codes, Description and Action Block Type Codes Full Message Text Description/Act

MOD 30ML Operation APPENDIX A - EVENT CODES A-14 Table A-2. Event Codes, Description and Action Block Type Codes Full Message Text Description/Act

MOD 30ML Operation APPENDIX A - EVENT CODES A-15 Table A-2. Event Codes, Description and Action Block Type Codes Full Message Text Description/Act

MOD 30ML Operation APPENDIX A - EVENT CODES A-16 Table A-2. Event Codes, Description and Action Block Type Codes Full Message Text Description/Act

MOD 30ML Operation APPENDIX A - EVENT CODES A-17 Table A-2. Event Codes, Description and Action Block Type Codes Full Message Text Description/Act

MOD 30ML Operation INTRODUCTION 1-2 redundant, removable non-volatile RAM which backs up the configured database and, if left on the instrument duri

MOD 30ML Operation APPENDIX A - EVENT CODES A-18 Table A-2. Event Codes, Description and Action Block Type Codes Full Message Text Description/Act

MOD 30ML Operation APPENDIX A - EVENT CODES A-19 Table A-2. Event Codes, Description and Action Block Type Codes Full Message Text Description/Act

MOD 30ML Operation APPENDIX A - EVENT CODES A-20 Table A-2. Event Codes, Description and Action Block Type Codes Full Message Text Description/Act

The Company’s policy is one of continuous product improvement and the rightis reserved to modify the informatio

MOD 30ML Operation INTRODUCTION 1-3 without loop power. The analog output module supplies 4-20mA or 0-20mA. All analog I/O modules are individually,