Micromod Micro-DCI: 53SL5100A Single Loop Controller Manual de usuario

INSTRUCTION MANUAL Single Loop Process Controller53SL5100AMicro-DCI® MODULAR CONTROLLERPN24469, Rev. 1

Single Loop Process Controller Instruction Manual2 Introductionparameters in tables, by function.• Section 5, Single Loop (PID) Controller, Se

Single Loop Process Controller Instruction Manual92 Automatic/Manual Station . . Table 8-4. Contact Input Module (CCI)Title SymbolCCI Datapo

Single Loop Process Controller Instruction ManualAutomatic/Manual Station 93 Table 8-7. Communication ModuleTitle Symbol Datapoint DefaultInstru

Single Loop Process Controller Instruction Manual94 Automatic/Manual Station

Single Loop Process Controller Instruction ManualParameter Display 959.0 Parameter DisplayThe parameter display can be accessed from any control

Single Loop Process Controller Instruction Manual96 Parameter DisplayFigure 9-1. Parameter Display Edit Function

Single Loop Process Controller Instruction ManualParameter Display 979.1 Parameter Display Configuration SettingsFigure 9-2 is an illustration o

Single Loop Process Controller Instruction Manual98 Parameter Display

Single Loop Process Controller Instruction ManualInstrument Tuning 9910.0 Instrument TuningTuning the instrument is an iterative process to refi

Single Loop Process Controller Instruction Manual100 Instrument Tuning10.3 Derivative Action (TD)Derivative action augments proportional actio

Single Loop Process Controller Instruction ManualInstrument Tuning 101 12lntroduce automatic reset slowly by decreasing TR (C107) until cycling

Single Loop Process Controller Instruction ManualIntroduction 3 Figure 1-1. Information Layout of Book

Single Loop Process Controller Instruction Manual102 Instrument Tuning Table 10-4. Step Response MethodStep Procedure1Set the process to appro

Single Loop Process Controller Instruction Manual Easy-Tune 10311.0 EASY-TUNEThe EASY-TUNE algorithm is used to help determine the optimal tunin

Single Loop Process Controller Instruction Manual104 Easy-Tune11.3 EASY-TUNE Parameters All pertinent input parameters to the EASY-TUNE algori

Single Loop Process Controller Instruction Manual Easy-Tune 10511C382C383C384Modifiers to Tuning Criteria (see Section 11.5.)TP Time Constant mo

Single Loop Process Controller Instruction Manual106 Easy-Tune11.4 EASY-TUNE Sequence StatusOnce initiated, the algorithm sets the instrument

Single Loop Process Controller Instruction Manual Easy-Tune 10760Abort EASY-TUNE Switch, L521 was set to 1. EASY-TUNE was aborted.61Tuning param

Single Loop Process Controller Instruction Manual108 Easy-TuneFigure 11-1. EASY-TUNE Sequence Diagram

Single Loop Process Controller Instruction Manual Easy-Tune 10911.5 Modifications to Tuning CriteriaDuring EASY-TUNE sequence execution, each of

Single Loop Process Controller Instruction Manual110 Easy-TuneFigure 11-2. Process Step Response Curve

Single Loop Process Controller Instruction Manual Easy-Tune 11111.6 Aborting the EASY-TUNE SequenceIf the EASY-TUNE sequence is active and the i

Single Loop Process Controller Instruction Manual4 Introduction1.2 Model Number BreakdownRefer to the MicroMod data sheet or data tag for the

Single Loop Process Controller Instruction Manual112 Easy-Tune

Single Loop Process Controller Instruction ManualMaintenance 11312.0 Maintenance12.1 Service ApproachThis instrument is a microprocessor-based d

Single Loop Process Controller Instruction Manual114 MaintenanceTo remove the main PCB:1. Use the PCB’s front edge board ejector to pull it fr

Single Loop Process Controller Instruction ManualMaintenance 11512.4 Error and Hardware Malfunction MessagesError Messages: • LOGO - The control

Single Loop Process Controller Instruction Manual116 Maintenance12.6 Parts List The parts list is provided in Table 12-2 and the parts breakdo

Single Loop Process Controller Instruction ManualMaintenance 117Figure 12-3 illustrates the pin assignments for the Communication ITB that is ne

Single Loop Process Controller Instruction Manual118 MaintenanceFigure 12-2. Hand-Held Configurer Connector

Single Loop Process Controller Instruction ManualMaintenance 119Figure 12-3. Communication ITB Pin Assignments

Single Loop Process Controller Instruction Manual120 Maintenance

Single Loop Process Controller Instruction ManualDiscrete Contact Output CCO 121Appendix A: Discrete Contact Output CCOThe discrete output CCO i

Single Loop Process Controller Instruction ManualIntroduction 51.3 SpecificationsTable 1-1. SpecificationsItem Specification(s)Power Requirement

Single Loop Process Controller Instruction Manual122 Discrete Contact Output CCO Figure A-1. CCO Circuit and its EquivalentFigure A-2. Circ

Single Loop Process Controller Instruction ManualDiscrete Contact Output CCO 123Figure A-3. Operating CCOs in ParallelFigure A-4. CCO with Solid

Single Loop Process Controller Instruction Manual124 Discrete Contact Output CCOFigure A-5. CCO Operating CCI Directly

Single Loop Process Controller Instruction ManualCommunications 125Appendix B: CommunicationsB.1 Standard CommunicationsTwo digital communicatio

Single Loop Process Controller Instruction Manual126 CommunicationsB.1.1 Configuration To initialize the instrument for binary communications,

Single Loop Process Controller Instruction ManualCommunications 127B.1.2 ProtocolThe Data link protocol requires the host or SUPERVISOR-PC to in

Single Loop Process Controller Instruction Manual128 CommunicationsB.1.3 Message TypesThe types of messages that are sent between the host or

Single Loop Process Controller Instruction ManualCommunications 129B.1.4.2 Transaction B ExampleHost or SUPERVISOR-PC sends two bytes of new dat

Single Loop Process Controller Instruction Manual130 CommunicationsB.1.5 Calculating Data Addresses If communications software must be generat

Single Loop Process Controller Instruction ManualCommunications 131HF00H 5Represents high precision floating point values that have a resolutio

Single Loop Process Controller Instruction Manual6 IntroductionAnalog Output (ANO0) Signal (is referenced to power common)QuantitySignal Range

Single Loop Process Controller Instruction Manual132 CommunicationsB.1.6 Software Characteristics1. Transparency Rule - whenever 7E hexadecima

Single Loop Process Controller Instruction ManualDatabase 133Appendix C: DatabaseThe database contains six datapoint types. Each datapoint type

Single Loop Process Controller Instruction Manual134 Database Table C-2. DatabaseTitle Symbol Datapoint Default AttributeControl Tag NameCTAG

Single Loop Process Controller Instruction ManualDatabase 135Function IndexFIX B000 0The operational algorithm of the unit is selected by the va

Single Loop Process Controller Instruction Manual136 DatabaseANI1 Calibrate ZeroCIZ B264This is the calibration zero adjustment. This paramete

Single Loop Process Controller Instruction ManualDatabase 137Control Alarm ModeAIX B335 1This parameter defines the Alarm Active (PA1 & PA2)

Single Loop Process Controller Instruction Manual138 DatabaseOutputOUT C102 0When in Auto, this is the actual result of the controller PID alg

Single Loop Process Controller Instruction ManualDatabase 139ANI1 Engineering ZeroZERO C277 0This is the lower range value of analog input 1.ANI

Single Loop Process Controller Instruction Manual140 DatabaseAuto StatusAUTL107 0It indicates the Auto/Manual state of the controller. It is t

Single Loop Process Controller Instruction ManualDatabase 141DatalinkNo ByteStuffingCB L258 0When set to a 1, this datapoint disables the standa

Single Loop Process Controller Instruction ManualIntroduction 7Environmental Characteristics (Cont’d):Transient Immunity (all circuits)EMI Susce

Single Loop Process Controller Instruction Manual142 Database

The Company’s policy is one of continuous product improvement and the right is reserved to modify the information contained herein without notice, or

Single Loop Process Controller Instruction Manual8 Introduction Physical CharacteristicsMaterial of Construction:CaseCircuit BoardsBezelDimens

Single Loop Process Controller Instruction ManualInstallation 92.0 Installation2.1 InspectionAn itemized list of all items in the shipment is at

Single Loop Process Controller Instruction Manual10 Installationframes) are available in various sizes and are supplied to conform with the pa

Single Loop Process Controller Instruction ManualInstallation 11 Figure 2-1. Outline Dimensions and Panel Cut-Out Requirements

MicroMod Automation, Inc.The CompanyMicroMod Automation is dedicated to improving customer efficiency by providing the most ost-effective, application

Single Loop Process Controller Instruction Manual12 InstallationFigure 2-2. Single or Multiple Panel MountingFigure 2-3. Intercase Spacing

Single Loop Process Controller Instruction ManualInstallation 132.4 Connections2.4.1 Preparatory The 53SL5100A can be configured as a Single Loo

Single Loop Process Controller Instruction Manual14 Installation2.4.2.1.2 AC Power Reference Figure 2-4 and connect the specified line service

Single Loop Process Controller Instruction ManualInstallation 15The contact output is assigned and used depending on the controller configured m

Single Loop Process Controller Instruction Manual16 Installation Figure 2-4. Controller Rear Power and Signal Terminal Boards

Single Loop Process Controller Instruction ManualInstallation 17Figure 2-5. Datalink Installation Diagram

Single Loop Process Controller Instruction Manual18 Installation

Single Loop Process Controller Instruction ManualFront Panel 193.0 Front Panel3.1 Front Panel IntroductionThe front panel of the instrument cont

Single Loop Process Controller Instruction Manual20 Front Panelselectable parameter display. Although the contents of the parameter display ar

Single Loop Process Controller Instruction ManualFront Panel 21Figure 3-3. CS3, Ratio ControllerFigure 3-4. CS4, Automatic/Manual Station

Single Loop Process Controller Instruction ManualContents 1TABLE OF CONTENTS1.0 - Introduction...

Single Loop Process Controller Instruction Manual22 Front PanelFigure 3-5. CS1 - CS4 Parameter DisplayFigure 3-6. Alarm Overlay

Single Loop Process Controller Instruction ManualFront Panel 233.3 Front Panel PushbuttonsThe front panel pushbuttons are used to vary the displ

Single Loop Process Controller Instruction Manual24 Front Panelstrategy. These differences are included as part of the push button description

Single Loop Process Controller Instruction ManualFront Panel 25 Table 3-1. Pushbutton FunctionsPush-buttonTitle Operator Mode Engineering ModeR/

Single Loop Process Controller Instruction Manual26 Front PanelA/MAuto/Manual Select This pushbutton is the Auto/Manual mode toggle. When togg

Single Loop Process Controller Instruction ManualFront Panel 27F3(EMODE ENTER key) In the configuration function, pressing this pushbutton cause

Single Loop Process Controller Instruction Manual28 Front Panel3.3.1 Displaying a DatapointThe following procedure illustrates how to enter EM

Single Loop Process Controller Instruction ManualFront Panel 293.3.2 Altering a DatapointThe following procedure illustrates how to enter EMODE

Single Loop Process Controller Instruction Manual30 Front Panel

Single Loop Process Controller Instruction ManualFront Panel 313.3.3 Defaulting the DatabaseDefaulting the database sets all non-instrument-spec

Single Loop Process Controller Instruction Manual2 Contents6.3 Analog Backup Controller Parameter Selections ...

Single Loop Process Controller Instruction Manual32 Front Panel8hold→ .locatorB00 contents shifted right; only locator point remains on the en

Single Loop Process Controller Instruction ManualFront Panel 333.3.4 Responding to the Prompt KEY?When the password prompt KEY? appears, it indi

Single Loop Process Controller Instruction Manual34 Front PanelFigure 3-14 illustrates the KEY? prompt.3.4 Front Panel Pushbutton Alternatives

Single Loop Process Controller Instruction ManualFront Panel 35PC communications connector. Figure 3-15. Front Connection Configuration Options

Single Loop Process Controller Instruction Manual36 Front Panel3.4.1 Using the Hand-Held ConfigurerThe Hand-Held Configurer (HHC) is a portabl

Single Loop Process Controller Instruction ManualFront Panel 373.4.1.2 Displaying a Database ParameterTo display a database parameter, press D a

Single Loop Process Controller Instruction Manual38 Front Panelup to 10 characters because instrument front panel password entry permits only

Single Loop Process Controller Instruction ManualFront Panel 393.4.1.6 Sample Hand-Held Configurer CommandsTable 3-6 provides a sample of typica

Single Loop Process Controller Instruction Manual40 Front Panel

Single Loop Process Controller Instruction ManualConfiguration Parameters 414.0 Configuration ParametersThe configuration parameters provide the

Single Loop Process Controller Instruction ManualContents 3B.1 Standard Communications ...

Single Loop Process Controller Instruction Manual42 Configuration Parameters4.2 Factory Standard Configuration The instrument is shipped from

Single Loop Process Controller Instruction ManualConfiguration Parameters 434.3 Configuring the Database ModulesThe datapoints in the database m

Single Loop Process Controller Instruction Manual44 Configuration Parameters Table 4-4. Analog Input ModuleTitle SymbolANI0 DatapointANI1 D

Single Loop Process Controller Instruction ManualConfiguration Parameters 45 Tag NameAITAG A224 A225 ANI0ANI1It is an assignable 10 charac

Single Loop Process Controller Instruction Manual46 Configuration ParametersTable 4-5. Analog Output ModuleTitle SymbolANO0 DatapointDefault A

Single Loop Process Controller Instruction ManualConfiguration Parameters 47Figure 4-3. CCI0Figure 4-4. CCO0✎ Notes WD = WatchdogThese figur

Single Loop Process Controller Instruction Manual48 Configuration ParametersTable 4-7. Contact Output Module (CCO)Title SymbolCCO0 DatapointDe

Single Loop Process Controller Instruction ManualConfiguration Parameters 49Table 4-8. Controller Module (CON-0)Title SymbolCS ● ▲ ◆1 | 2 |

Single Loop Process Controller Instruction Manual50 Configuration ParametersReverse ValveRSV ● ▲ u L109 0This parameter provides informat

Single Loop Process Controller Instruction ManualConfiguration Parameters 51Controller Span ● ▲ ◆ C115 100These two parameters set the upper

Single Loop Process Controller Instruction Manual4 ContentsLIST OF FIGURESFigure 1-1. Information Layout of Book ...

Single Loop Process Controller Instruction Manual52 Configuration Parameters Point 3 DesignatorPDC F089 C108 valueA database datapoint wh

Single Loop Process Controller Instruction ManualConfiguration Parameters 53No Byte StuffingCB L2581 0When set to a 1, this datapoint disables t

Single Loop Process Controller Instruction Manual54 Configuration Parameters

Single Loop Process Controller Instruction ManualSingle Loop (PID) Controller 555.0 Single Loop (PID) Controller5.1 Single Loop (PID) Controller

Single Loop Process Controller Instruction Manual56 Single Loop (PID) Controllerto the final element to restore the process. The output signal

Single Loop Process Controller Instruction ManualSingle Loop (PID) Controller 575.2 Single Loop Controller Front Panel PushbuttonsThe front pane

Single Loop Process Controller Instruction Manual58 Single Loop (PID) ControllerThis push button is the Auto/Manual mode toggle. When toggled

Single Loop Process Controller Instruction ManualSingle Loop (PID) Controller 59←Output Decrease (EMODE Cursor Control)The output indicator decr

Single Loop Process Controller Instruction Manual60 Single Loop (PID) Controller5.3 Single Loop Controller Parameter SelectionsFigure 5-4 illu

Single Loop Process Controller Instruction ManualSingle Loop (PID) Controller 615.3.1 Abbreviated Configuration TablesTable 5-1 through Table 5-

Single Loop Process Controller Instruction ManualContents 5Figure 8-3. Automatic/Manual Station Push Buttons ...

Single Loop Process Controller Instruction Manual62 Single Loop (PID) Controller . . Table 5-4. Contact Input Module (CCI)Title SymbolCCI Da

Single Loop Process Controller Instruction ManualSingle Loop (PID) Controller 63Manual ResetMR C111 50Controller SpanIR C115 100Controller Lower

Single Loop Process Controller Instruction Manual64 Single Loop (PID) Controller

Single Loop Process Controller Instruction ManualAnalog Backup Controller 656.0 Analog Backup Controller6.1 Analog Backup Controller Operation O

Single Loop Process Controller Instruction Manual66 Analog Backup Controller1. ANI0 = Process Variable 2. ANI1 = Control Element Feedback 3. A

Single Loop Process Controller Instruction ManualAnalog Backup Controller 676.2 Analog Backup Controller Front Panel PushbuttonsThe front panel

Single Loop Process Controller Instruction Manual68 Analog Backup ControllerTable 6-1. Analog Backup Controller Pushbutton FunctionsButton Tit

Single Loop Process Controller Instruction ManualAnalog Backup Controller 69→Output Increase (EMODE Cursor Control)The output indicator increase

Single Loop Process Controller Instruction Manual70 Analog Backup Controller6.3 Analog Backup Controller Parameter SelectionsFigure 6-4 illust

Single Loop Process Controller Instruction ManualAnalog Backup Controller 716.3.1 Abbreviated Configuration TablesTable 6-2 through Table 6-8 ar

Single Loop Process Controller Instruction Manual6 ContentsTable 5-6. Controller Module (CON-0)...

Single Loop Process Controller Instruction Manual72 Analog Backup Controller . Table 6-4. Contact Input Module (CCI)Title SymbolCCI Data

Single Loop Process Controller Instruction ManualAnalog Backup Controller 73 Rate TimeTD C108 0Manual ResetMR C111 50Controller SpanIR C115 100C

Single Loop Process Controller Instruction Manual74 Analog Backup Controller

Single Loop Process Controller Instruction ManualRatio (PID) Controller 757.0 Ratio (PID) Controller7.1 Ratio (PID) Controller Operation Overvie

Single Loop Process Controller Instruction Manual76 Ratio PID ControllerAs illustrated in Figure 7-2, Ratio (PID) Controller Block Diagram, wh

Single Loop Process Controller Instruction ManualRatio (PID) Controller 777.2 Ratio (PID) Controller Front Panel Pushbuttons The front panel pus

Single Loop Process Controller Instruction Manual78 Ratio PID ControllerTable 7-1. Ratio (PID) Controller Pushbutton FunctionsButton Title Ope

Single Loop Process Controller Instruction ManualRatio (PID) Controller 79→Output Increase (EMODE Cursor Control)The output indicator increases

Single Loop Process Controller Instruction Manual80 Ratio PID Controller7.3 Ratio Controller Parameter SelectionsFigure 7-4 illustrates how a

Single Loop Process Controller Instruction ManualRatio (PID) Controller 817.3.1 Abbreviated Configuration TablesTable 7-2 through Table 7-7 are

Single Loop Process Controller Instruction ManualIntroduction 11.0 IntroductionThe 53SL5100 Controller is capable of functioning as any one of f

Single Loop Process Controller Instruction Manual82 Ratio PID ControllerTable 7-4. Contact Output (CCO) ModuleTitle SymbolCCO0 DatapointDefau

Single Loop Process Controller Instruction ManualRatio (PID) Controller 83 Table 7-6. Communication ModuleTitle Symbol Datapoint DefaultInstru

Single Loop Process Controller Instruction Manual84 Ratio PID Controller

Single Loop Process Controller Instruction ManualAutomatic/Manual Station 858.0 Automatic/Manual Station8.1 Automatic/Manual Station Operation Ov

Single Loop Process Controller Instruction Manual86 Automatic/Manual StationFigure 8-2. Automatic/Manual Station Block Diagram

Single Loop Process Controller Instruction ManualAutomatic/Manual Station 878.2 Automatic/Manual Station Front Panel PushbuttonsThe front panel p

Single Loop Process Controller Instruction Manual88 Automatic/Manual StationTable 8-1. Automatic/Manual Station Pushbutton FunctionsButton Tit

Single Loop Process Controller Instruction ManualAutomatic/Manual Station 89→Output Increase (EMODE Cursor Control)The output indicator increases

Single Loop Process Controller Instruction Manual90 Automatic/Manual Station8.3 Automatic/Manual Station Parameter SelectionsFigure 8-4 illust

Single Loop Process Controller Instruction ManualAutomatic/Manual Station 918.3.1 Abbreviated Configuration TablesTable 8-2 through Table 8-8 are