Micromod Micro-DCI: 53IT5100A Indicator/Totalizer Manual de usuario

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INSTRUCTION MANUAL
Micro-DCI™ Indicator/Totalizer
53IT5100A
PN24479
Rev. 1
Vista de pagina 0
1 2 3 4 5 6 ... 79 80

Indice de contenidos

Pagina 1 - INSTRUCTION MANUAL

INSTRUCTION MANUAL Micro-DCI™ Indicator/Totalizer53IT5100APN24479 Rev. 1

Pagina 2 - MicroMod Automation, Inc

Directly beneath the horizontal keypad and concealed behind the front panel pull-down door is the RS-232 Configuration Port. This port provides instr

Pagina 3 - Table of Contents

rollover value. The dropout value specifies a minimum input value required to increment the run-ning total.All of the selectable entries for the Indi

Pagina 4 - List of Tables

1.2 SCOPE OF BOOKInformation in this book is presented as text, visuals, and tables. All three are required, but thetext has been minimized wherever

Pagina 5 - List of Figures

Indicator/Totalizer53IT5100 Indicator/TotalizerSection 1IntroductionSection 2Installation

Pagina 6 - 1.0 INTRODUCTION

1.3 MODEL NUMBER BREAKDOWNTYPE NO. 53ITSERIES NO. 53IT5100INDICATOR TOTALIZER53IT51 A 2 1 A Engineering File Reference:Power Requirem

Pagina 7

1.4 SPECIFICATIONSTable 1-1. SpecificationsItem Specification(s)Power Requirements (as specified) 22 - 26 V dc108 - 132 V rms216 - 264 V rms50/60

Pagina 8

Table 1-1. SpecificationsItem Specification(s)Analog Output (ANO0) Signal (is referencedto power common)QuantitySignal RangeLoad RangeAccuracy1 (ANO

Pagina 9

Table 1-1. SpecificationsItem Specification(s)Environmental Characteristics (Cont):Transient Immunity (all circuits)EMI SusceptibilityEnclosure Class

Pagina 10

Table 1-1. SpecificationsItem Specification(s)Physical CharacteristicsMaterial of Construction:CaseCircuit BoardsBezelDimensionsFlush Panel Mounting

Pagina 11

2.0 INSTALLATION2.1 INSPECTIONA list of all items in the shipment is attached to the shipping container. Inspect the equipmentupon arrival for dama

Pagina 12 - 1.2 SCOPE OF BOOK

MicroMod Automation, Inc. The Company MicroMod Automation is dedicated to improving customer efficiency by providing the most ost-effective, applica

Pagina 13 - Indicator/Totalizer

2.3.2 MOUNTING PROCEDUREFor single and multiple case mounting the instruments are furnished with a trim collar (mountingframe). Figure 2-2 illustrat

Pagina 14 - 1.3 MODEL NUMBER BREAKDOWN

Figure 2-1. Outline Dimensions and Panel Cut-Out RequirementsSection 2. Installation2-3

Pagina 15 - Table 1-1. Specifications

Figure 2-2. Single or Multiple Panel MountingFigure 2-3. Intercase Spacing53IT5100 Indicator/Totalizer2-4

Pagina 16

2.4 CONNECTIONS2.4.1 PREPARATORYThe 53IT5100 can be configured for one to four analog inputs (ANI0-3), one analog output (ANO0),two control contact i

Pagina 17

2.4.2.1 POWER INPUT (AS SPECIFIED)2.4.2.1.1 DC PowerReference Figure 2-4 and connect the remote 24 V dc power supply to the instrument as follows:1.

Pagina 18

2.4.2.3 CONTACT INPUT TO CCI0 AND CCI1Separate contact input signals to CCI0 and CCI1 can be used for alarm inputs. One side of eachremote contact m

Pagina 19 - 2.0 INSTALLATION

Figure 2-4. Controller Rear Power and Signal Terminal Boards53IT5100 Indicator/Totalizer2-8

Pagina 20 - 2.3.2 MOUNTING PROCEDURE

Figure 2-5. Datalink Installation DiagramSection 2. Installation2-9

Pagina 21 - Section 2. Installation

3.0 DISPLAYS AND PUSH BUTTONSThis section provides illustrations with item call-outs of the six operator displays, alarm overlays,and engineering mode

Pagina 22 - 53IT5100 Indicator/Totalizer

Figure 3-2. Dual Bar Graph (Channels 1 & 2)Figure 3-3. Dual Bar Graph (Channels 3 & 4)ANI0 Tag Name (A224)ANI0 Span (C256)50 Segment Graph S

Pagina 23 - 2.4 CONNECTIONS

Table of Contents1.0 INTRODUCTION 1-11.1 PRODUCT OVERVIEW . . . . . . . . . . . . . . . . . . . . . . .

Pagina 24 - 2.4.2.1.2 AC Power

Figure 3-4. Quad Process Digital ReadoutFigure 3-5. Quad Totalizer Digital ReadoutANI0 Digital Readout (H000)*ANI1 Digital Readout (H001)*ANI2 Digit

Pagina 25 - 2.5 GROUNDING

Figure 3-6. Alarm Summary3.2 ALARM OVERLAYAny one of the six operator displays can have the upper quadrant of the display overlaid with anALARM ind

Pagina 26

The alarm banner blinking is stopped by pressing the Mode ( ● ) push button on the front panel;the alarm banner remains on the display, but does not b

Pagina 27

3.3 FRONT PANEL PUSH BUTTONSThe front panel push buttons are repeated here from Section 1 because they are used in the engi-neering mode display over

Pagina 28 - 3.0 DISPLAYS AND PUSH BUTTONS

3.4 ENGINEERING MODE OVERLAYSThe engineering mode overlays are used to make the necessary parameter entry selections for theoperator displays and to

Pagina 29

CONFIGURE Prompt KEY? Prompt A Key Entered on the Edit Line

Pagina 30

3.4.2 DISPLAYING A DATAPOINTThe following procedure illustrates how to display the contents of datapoint C175, which is ANI2Alarm Limit 1. Figure 3-

Pagina 31 - 3.2 ALARM OVERLAY

Table 3-3. Procedure to Alter a DatapointStep PressOnceShiftResultPress toLocateTargetChar.Result1●Puts instrument in engineering mode.2If CONFIGUR

Pagina 32

3.5 FRONT PANEL PUSH BUTTON ALTERNATIVESThere are four alternative methods other than the front panel push buttons for accessing andchanging database

Pagina 33 - 3.3 FRONT PANEL PUSH BUTTONS

Figure 3-11. Front Panel Configuration Port Connections53IT5100 Indicator/Totalizer3-12

Pagina 34

5.0 MAINTENANCE 5-15.1 SERVICE APPROACH . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pagina 35

3.5.1 USING THE HAND HELD CONFIGURERThe Hand Held Configurer (HHC) is a portable terminal designed to interface with the instrumentthrough the config

Pagina 36 - 3.4.2 DISPLAYING A DATAPOINT

3.5.1.2 DISPLAYING A DATABASE PARAMETERTo DISPLAY a database parameter, press D and enter the parameter ID, then press ENTER. Thecurrent value of the

Pagina 37 - Line Ten Character

3.5.1.4 SETTING OR CHANGING A PASSWORD KEYAs a security feature, the instrument can be configured so that a password key is required to ac-cess the E

Pagina 38

2. If F2 is selected, the following menu appears:F2-DATABASEF3-PROGRAM (not applicable)Based on which selection from this menu is made the following o

Pagina 39

4.0 CONFIGURATION PARAMETERSThe configuration parameters provide the latitude to define the instrument’s personality attributes,so that while still fu

Pagina 40

4.3 CONFIGURING THE DATABASE MODULESThe datapoints in the database modules must be changed to reflect required alterations in the fac-tory standard c

Pagina 41

Table 4-3. Analog Input (ANI) ModulePurpose: This module is used to configure input voltage characteristics (e.g., input voltagerange), and how the

Pagina 42

Table 4-3. Analog Input (ANI) ModulePurpose: This module is used to configure input voltage characteristics (e.g., input voltagerange), and how the

Pagina 43

Table 4-4. Analog Output (ANO) ModulePurpose: The primary purpose of this module is to set the 0 - 20 mA output signal relative to thedisplayed perc

Pagina 44 - 4.0 CONFIGURATION PARAMETERS

Table 4-5. Contact Input Module (CCI)Purpose: This module allows the action of the CCIs to be reversed (normally a closed contact =1, but can be cha

Pagina 45 - Table 4-2. Database Modules

List of FiguresFigure 1-1. Indicator/Totalizer Operator Displays . . . . . . . . . . . . . . . . . . . 1-2Figu

Pagina 46

Table 4-6. Contact Output Module (CCO)Purpose: This module allows the action of the CCOs to be reversed (normally a closed contact =1, but can be ch

Pagina 47 - Figure 4-2. ANO0

Table 4-7. Alarm ModulePurpose: The primary purpose of this module is to set the instrument’s Alarm Index mode, AlarmLimits 1 & 2, and Alarm Dea

Pagina 48 - Figure 4-4. CCO0/1

Table 4-7. Alarm ModulePurpose: The primary purpose of this module is to set the instrument’s Alarm Index mode, AlarmLimits 1 & 2, and Alarm Dea

Pagina 49

Table 4-8. Totalizer ModulePurpose: The totalizers provide a running total of each analog input (ANI0-3). This module isused to set input scaling f

Pagina 50

Table 4-8. Totalizer ModulePurpose: The totalizers provide a running total of each analog input (ANI0-3). This module isused to set input scaling f

Pagina 51 - Table 4-7. Alarm Module

Table 4-9. Communication ModulePurpose: This module is used to configure the Datalink port parameters (e.g., baud rate, parityselection, etc.). Titl

Pagina 52

Table 4-10. System ModulePurpose: This module is used to set the instrument tag name and the display brightness.Title Symbol SystemModuleData-pointD

Pagina 53 - Table 4-8. Totalizer Module

5.0 MAINTENANCENOTE The factory set calibration constants for ANI0-3 and ANO0 areapplicable only for the main printed circuit board supplied in thepar

Pagina 54

After the front display panel is removed, the main printed circuit board can be accessed. The mainprinted circuit board also has the power supply as

Pagina 55

5.4 ERROR AND HARDWARE MALFUNCTION MESSAGES •Entire Display Flashes - The watchdog timer has timed out. • CPU RAM FAILURE - IC U1 is bad.•ROM CHKS FA

Pagina 56 - Table 4-10. System Module

1.0 INTRODUCTION1.1 PRODUCT OVERVIEWThe 53IT5100 Indicator/Totalizer provides a suite of six operator displays to monitor processactivity for up to

Pagina 57 - 5.0 MAINTENANCE

5.6 PARTS LISTThe parts list is provided in Table 5-1 and the parts breakdown is illustrated in Figure 5-1.Table 5-1. Parts ListKey Part Number Desc

Pagina 58 - 5.3 CALIBRATION

Figure 5-1. Illustrated Parts BreakdownSection 5. Maintenance5-5

Pagina 59 - 5.5 RESETTING THE INSTRUMENT

Figure 5-2. Hand Held Configurer Connector 53IT5100 Indicator/Totalizer5-6

Pagina 60 - 5.7 SUPPLEMENTAL INFORMATION

Figure 5-3. Communication ITB Pin AssignmentsSection 5. Maintenance5-7

Pagina 61 - Section 5. Maintenance

APPENDIX A: DISCRETE CONTACTOUTPUT CCOsThe discrete output CCOs are not mechanical contact closures but NPN Transistors that are analo-gous to single

Pagina 62

Figure A-1. CCO Circuit and its Equivalent Figure A-2. Circuits for Operating DC Relays53IT5100 Indicator/TotalizerA-2

Pagina 63

Figure A-3. Operating CCOs in ParallelFigure A-4. CCO with Solid State RelayFigure A-5. CCO Operating CCI DirectlyAppendix A. Discrete Contact Output

Pagina 64 - OUTPUT CCOs

APPENDIX B: COMMUNICATIONS B.1 STANDARD COMMUNICATIONSTwo digital communication channels are provided with this instrument: 1) There is a configurat

Pagina 65

B.1.1 CONFIGURATIONTo initialize the instrument for binary communications, configure the instrument as described in Ta-ble B-1, Column 3 (Set Up ).T

Pagina 66

B.1.2 PROTOCOLThe Datalink protocol requires the host or SUPERVISOR-PC to initiate all transactions. There aretwo basic categories for all of the Da

Pagina 67 - APPENDIX B: COMMUNICATIONS

Figure 1-1. Indicator/Totalizer Operator DisplaysQuad Bar Graph (Chs. 1-4) Dual Bar Graph (Chs. 1&2) Dual Bar Graph (Chs. 3

Pagina 68 - B.1.1 CONFIGURATION

B.1.3 MESSAGE TYPESThe types of messages that are sent between the host or SUPERVISOR-PC and the Datalink net-work instrument are formatted as follow

Pagina 69 - B.1.2 PROTOCOL

B.1.4 COMMUNICATION TRANSACTION EXAMPLES Transaction A Example - Host or SUPERVISOR-PC requests 9 bytes of data beginning at hexa-decimal memory ad

Pagina 70 - B.1.3 MESSAGE TYPES

B.1.5 CALCULATING DATA ADDRESSES If communications software must be generated to accommodate unique Datalink applications re-quirements, then the ins

Pagina 71

Table B-3. Instrument Memory Address SchemeData TypeBaseMemoryAddressByteSizeData Format Address Calculation AlgorithmH F00H 5 Represents high precis

Pagina 72

B.1.6 SOFTWARE CHARACTERISTICS 1. Transparency Rule - whenever 7E hexadecimal is transmitted as anything other thanSOH, a 00 byte will be inserted d

Pagina 73

APPENDIX C: DATABASEThe database contains five datapoint types. Each datapoint type represents a specific data format:whole integers, alphanumeric t

Pagina 74

Table C-2. DatabaseData-pointTitle Symbol Default Section4TableModuleA008 Unit Tag Name TAG ABB IT5100 4-10 SystemA055 CCI0 Display Message ALARM A 4

Pagina 75 - APPENDIX C: DATABASE

Table C-2. DatabaseData-pointTitle Symbol Default Section4TableModuleB340 ALRM1 Alarm Index (ANI1) AIX1 1 4-7 AlarmB345 ALRM2 Alarm Index (ANI2) AIX2

Pagina 76 - Table C-2. Database

Table C-2. DatabaseData-pointTitle Symbol Default Section4TableModuleH033 Totalizer 1 Actual Total (Display Only) TO1 0 4-8 TotalizerH034 Totalizer 2

Pagina 77

Table C-2. DatabaseData-pointTitle Symbol Default Section4TableModuleL440 ANI0 Square Root Signal SQRT0 0 4-3 ANIL441 ANI1 Square Root Signal SQRT1 0

Pagina 78

partition, and partitions three and four are occupied by the two contact inputs. All six tag namesfor this display are selectable entries. There are

Pagina 79

The Company’s policy is one of continuous product improvement and the rightis reserved to modify the information contained herein without notice, or

Pagina 80

Figure 1-2. Indicator/Totalizer Illustrated OverviewRESET HOLE(DEFAULTSDATABASE)PULL-DOWNDOORDISPLAY(96 X 48GASDISCHARGEDOT MATRIX)VERTICAL KEYPAD(6 P

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